poboyis said:
the difference between the 2.5 and the 2.7 is the connecting rods. the 2.7 rods are longer, higher compression, higher torque, lower hp, and lower revs. i dont remember how big the difference is tho. i believe the combustion chambers are the same tho, its the cam that is different.
Actually, the heads are very different, and the pistons are different as well.
The 325i 2.5 engines have domed pistons and large combustion chambers in the heads - so at TDC, the domed pistons protrude above the deck surface into the large combustion chambers. This technique produces more swirl/turbulence in the cylinder charge, and that equals more power.
The 325/325e 2.7 eta engine, on the other hand, has small combustion chambers in the heads and dished pistons. So, if you swap a 325i head onto a 2.7 eta short block, you will have large combustion chambers and dished pistons - the compression ratio will fall through the floor, the combustion will be inefficient, and there will be no power.
The cam is also different, but the differences between the 325i and eta engines is more than just the head, cam, and connecting rods.
The 2.7i swap therefore requires new pistons specifically made for the swap - building a 2.7i engine will necessitate a complete teardown and rebuild.