Are Z3's tearing themselves apart?

Messages
1,311
Likes
0
Location
Reading, PA
#2
After reading that link, I am happy I have a 1.9 Z3. Also, it is making me think twice about modding my car with anything that will make it faster. I already drive it pretty hard. If I make it faster, I will only drive it harder.

Take note that the problem mentioned in the link only seems to be happening for the Z3's with I6's in them....and the M's of course. You might want to check your car.
 

grc

Member
Messages
258
Likes
0
Location
chicago burbs
#3
any GOOD news? my car was reconstructed at about 55k, it got sandwiched between a drunk and the car in front of me. that's a major reason why i don't mind mod'ing/cutting it up, all the new is wore off! wonder how well it'll hold up? i've never been satisfied with the repair job. i think the gas tank is falling out now, the straps have air between them and the tank where some cushion material is coming out. does the rear subframe have to come out to get the tank down?
 

Big Daddy

Senior Member
Messages
10,446
Likes
5
Location
PNW (Left) Coast
#4
I have not noticed this on mine, but then again I only have about 45k on her. I will check her out and post the results. It would seem to me that BMW may have a safety issue here and could be required to do a recall. People should be giving this information to NTHSA.
 
Messages
159
Likes
0
Location
Central, CA
#5
I heard about this about a year ago, and have been checking mine pretty regularly. Like you Bear, I think I'm pretty safe with the low torque of the 1.9. Although, I have been considering a supercharger kit...
 

Bmw 325i 7803

1000 Post Club
Messages
1,853
Likes
0
Location
USA
#6
Big Daddy is right.... That sounds like NHTSA grounds, BMW's falling apart in under 5years, WTF!?!?![confused]
 
Last edited:
Messages
697
Likes
0
Location
Northern VA
#7
That's EXACTLY what I was talking about when I posted that thread about my friend getting that M coupe (he did get it by the way, should arrive somewhere around mid-april). Some just randomly start cracking for no apparent reason, and BMW doesn't cover this with any recall, they don't plan to either.
 
Messages
159
Likes
0
Location
Central, CA
#8
We should try to organize some type of action to get BMW to address this issue and the SRS problems. Unless there is a cost driven reason, BMW will NEVER recall for these problems, yet clearly they are engineering defects (badly designed, not necessarily poor quality). These are both significant problems, fairly well documented, and affect a large number of vehicles.

I have filed a complaint with the NHTSA regarding my SRS problem, and have encouraged others to do so also.

I wonder if there is more influencial place to address these complaints. If I had access to accident records, and could dig up just a couple cases where an SRS failure led to injury or death, or the busted diff mount caused an accident, we would have some serious leverage.
 
Messages
697
Likes
0
Location
Northern VA
#9
wileycoyote said:
We should try to organize some type of action to get BMW to address this issue and the SRS problems. Unless there is a cost driven reason, BMW will NEVER recall for these problems, yet clearly they are engineering defects (badly designed, not necessarily poor quality). These are both significant problems, fairly well documented, and affect a large number of vehicles.

I have filed a complaint with the NHTSA regarding my SRS problem, and have encouraged others to do so also.

I wonder if there is more influencial place to address these complaints. If I had access to accident records, and could dig up just a couple cases where an SRS failure led to injury or death, or the busted diff mount caused an accident, we would have some serious leverage.
What do you mean by SRS?? Don't know what that is...

I've heard that it's a quality issue though, because on some Ms and Z3s that are 90K miles have no sign of this, and some as young as 20k miles are starting to crack. Maybe it has something to do with the environment, but I strongly doubt it. In any case, BMW should take action against it.
 
Messages
159
Likes
0
Location
Central, CA
#10
Sorry, SRS (Suplemental Restraint System) also know as air bags. On many Z3's, it you adjust the seat, the air bag light will come on, and the air bags will not deply. Most often, the connectors under the seat are to blame, but he E36 seatbelt tensioner is also know to fail and cause this. The tensioner is fine, just a crappy switch that detects if the seatbelt is fastened or not. In some case, freqently moveing the seat has severed the wires. In all cases the airbags will not deploy until the problem is corrected. In almost all cases the problem is solved by reseting the light, $95 at my Dealer. I think out of priciple BMW should diagnose (read the fault code) for free and reset it if the problem is just a wire fault. In many cases BMW should replace the poorly designed wiring harness.

Seems clear to me that the single diff. mount is an engineering fault. If all Z3's are the same I will examine the part more closely, get the specs, and see if I can calculate the amount of stress the metal can take (I have some mechanical engineering experience). I bet that the 2.8 and larger engines can easily cause failure similar to that of aircraft metal fatigue.
 
Messages
697
Likes
0
Location
Northern VA
#11
wileycoyote said:


Seems clear to me that the single diff. mount is an engineering fault. If all Z3's are the same I will examine the part more closely, get the specs, and see if I can calculate the amount of stress the metal can take (I have some mechanical engineering experience). I bet that the 2.8 and larger engines can easily cause failure similar to that of aircraft metal fatigue.
That's exactly what we were thinking, but it's not exactly what I'd expect from BMW, maybe during some periods of time a lower-grade metal was used and as soon as it cracks the least bit, eventually the entire thing goes. I just hope it doesn't happen to my friend's M coupe, it's his dream car and now that he's finally getting it we're hoping everything is gonna be alright...
 

TopdownZ

New Member
Messages
4
Likes
0
Location
CT USA
#13
The wonderful dealer I used charged me $390 to fix the SRS light!!!! I had not read about the cause until after I had it fixed. I know it was the same deal with moving the seat and the wires getting jarred. They charged the diagnostic fee then said it’s the seat belt latch on the driver seat which was only $85 for the part and the rest was all labor putting it in and I think a charge to reset the light to off. Think I have any recourse to recover some of that cost?
 

jmc49

New Member
Messages
9
Likes
0
Location
connecticut
#14
I’m planning to purchase a 2000 m roadster this weekend. I test drove the car and it was fantastic. I am taking the car to a local bmw dealership for a professional look over before I buy the car. The owner said seat belt light stays on but did not know why. This cracking issue has me vary concerned. Is this a condition that the dealership would look for in the course of an inspection? Can this condition be fixed if caught early?
 

Big Daddy

Senior Member
Messages
10,446
Likes
5
Location
PNW (Left) Coast
#15
I wrote to BMW regarding this issue and they indicated that they had not heard of this. They suggested that I take the car in and have it inspected if I was concerned enough. As I said before I checked it out myself and she is fine.
 

jmc49

New Member
Messages
9
Likes
0
Location
connecticut
#16
Has anyone contacted a reliable source to estimate the percentage of z cars with this condition and how that percentage changes for different horsepower engines?
 

grc

Member
Messages
258
Likes
0
Location
chicago burbs
#17
i have a feeling that the cracking problem is mostly a driving style issue. a lot of hot dog vette owners know how easy it is to roll the center section out of the chassis. big difference in power output between the two cars, but that's the difference between tearing it out in one shot and developing stress cracks. the independent rear suspension just isn't a good choice for a drag racing type of power delivery. it's a touring set-up. i also feel that the Z3 should've been designed to stay together. a little beefier diff mount doesn't seem way out of line?
 

glane21

New Member
Messages
1
Likes
0
Location
Knoxville, TN
#18
Resetting sensors

TopdownZ said:
The wonderful dealer I used charged me $390 to fix the SRS light!!!! I had not read about the cause until after I had it fixed. I know it was the same deal with moving the seat and the wires getting jarred. They charged the diagnostic fee then said it’s the seat belt latch on the driver seat which was only $85 for the part and the rest was all labor putting it in and I think a charge to reset the light to off. Think I have any recourse to recover some of that cost?
The dealer tried the same crap on me with the DSC sensor. It kept coming on and I wanted them to find the cause, not fix the symptom. Anyway, they reset the sensor and tried to charge me $50. I raised hell and they backed down.

Also, you can reset sensors for free by unplugging the battery for about 30 minutes. Just make sure you know the radio antitheft code.
 

muskyman

New Member
Messages
22
Likes
0
Location
chicago subs
#19
hey guys...I have been looking for a Mroadster for awhile . then I came across this thread and got cold feet.

well my feet are red hot!

I just stopped by Midwest motorsport in glenview IL and Leo the owner has a fix for these cars and its gonna be out in kit form real soon here.

the fix not only is for damaged/torn cars it is also a preventative measure.

I am now back in the market looking for my M and as soon as I find the one I will be installing the brace and stiffener to keep it togather.

Cheers:)

MM
 

grc

Member
Messages
258
Likes
0
Location
chicago burbs
#20
that's good news! keep us posted if you can? any details? what does the kit involve or cost? mine makes a clicking kind of noise from the rear, had me worried this morning wondering if it's going to come apart at speed! i'm not sure what the noise is yet.
 


Top